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EA-BOWL & TRAY BIT
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EF-LONG BLADE ROUND NOSE BIT

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FA-CORNER ROUND BIT
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您的位置:Guangzhou JeeFoo Tools Co.,Ltd >> 技术文章

数控机床刀具的命名方法

发布时间:2013-08-08

  1 引言
  在数控机床上加工零件时需要使用许多不同规格的数控刀具,当产品结构复杂或者所要加工的产品种类繁多时,程序和刀具的数量会大大增加;由于刀具号并没有一个统一的命名标准,多数企业都是随机对刀具进行命名,因此如果程序员仍然按照以往的选刀指令(如T1 D1、T2 D1)编程,其结果是:1.操作工很可能无法根据T1 或者T2这样的代码选择与程序对应的刀具;2.需要对照前后程序段、刀具路径和工艺流程来猜某个刀具选择指令代表的是什么刀具;3. 由于相同的刀具号可以代表不同类型和规格的刀具,而系统无法对其区分开来,因此一旦操作工错误地选择了刀具,将对机床的安全和产品的质量带来隐患;4.为了确定机床内某一把刀具的型号或尺寸要花费相当长的时间去测量、检查和查找。基于上述原因,在对SIEMENS 数控系统中刀具分类的标准进行分析后提出以下刀具命名的新方法,解决了如何组织刀具使刀具的存取更方便、如何调度刀具使刀具交换次数最少、如何选配刀具使刀具准备时间最短、利用率最高的问题。
  2 刀具命名方法
  按照不同的刀具类型对刀具分组:
  类别组1 xxyyy(铣刀类):
  110 球面铣刀 (圆柱型铣刀,其后的字母y代表铣刀直径,以下略同)
  120 立铣刀
  140 平面铣刀
  150 园盘铣刀
  类别组2 xxyyy(钻头类)
  200 麻花钻 (其后的字母y代表钻头直径,以下略同)
  220 中心钻头
  240 正常螺纹丝锥(其后的字母y可以区分粗牙螺纹或者细牙螺纹)
  250 铰刀
  类别组3 xxyyy(镗刀类)
  300 双刃粗镗刀(其后的字母y代表镗刀直径,以下略同)
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  320单刃精镗刀
  类别组4 xxyyy(扩孔刀)
  400扩孔刀 (其后的字母y代表扩孔刀直径,以下略同)
  类别组5 xxyyy(车刀):
  500 粗车刀 (其后的字母y代表刀尖圆弧的数值,以下略同)
  510 精车刀
  520 切槽刀 (其后的字母y代表刀尖宽度,以下略同)
  530 切断车刀
  540 螺纹车刀 (其后的字母y可以代表粗牙或者细牙螺纹等参数)
  类别组7 xxyyy (特殊刀具,其后字母y的含义视具体情况而定)
  举例如下:
  T110010 表示直径10毫米的球面铣刀;
  T200020表示直径20毫米的麻花钻;
  T300100表示直径100毫米的双刃粗镗刀;
  T400110表示直径110毫米的扩孔刀;
  T500008 表示刀尖圆弧为R0.8毫米的粗车刀;
  3 结论
  这种编号方式中刀具号本身就包含了刀具类型、具体型号及尺寸等诸多内容,使编程员和操作工对每一把刀具的使用情况一目了然,特别是在机床程序没有汉化的情况下使用这种统一的编号方法,不仅可以对数控加工的过程有更直观的认识,避免因错误使用刀具而造成的质量事故;大大减少加工准备时间,提高生产效率;同时使企业的刀具管理工作更加规范化、科学化,提高刀具管理的自动化水平,达到了快速查询及刀具资源有效利用的目的,适用于各类数控机床中。
  尽管如此,由于各单位的数控机床和刀具类型不尽相同,上述方法仍有不足;这里仅提出个人的一种思路,希望能够起到抛砖引玉的作用,不妥之处还请各位专家批评、指正。



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HB-CLASSICAL MOULDING BIT WITHOUT BEARING
HB-Bilateral double R line knife
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HD-CLASSICAL BIT
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HH-ROMAN OGEE BIT
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HJ-CLASSICAL OGEE BIT
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HL-WAVY EDGE BIT
HM-WAVY EDGE BIT WITHOUT BEARING
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HO-CLASSICAL BIT
HP-CLASSICAL BIT
HQ-Magic Knife
HR-Butterfly knife
HS-CLASSICAL MOULDING BIT
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HU-CLASSICAL MOULDING BIT
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I-Beaded Curve Knife

IA-DOUBLE BEADING BIT
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IC-DOUBLE BEADING BIT
ID-DRAGON BALL BIT
IE-A TYPE DRAWING LINE BIT
IF-DOUBLE DRAGON BALL BIT
IG-DRAGON BALL BIT

J-Crown curve decoration knives

JA-EDGE MOULDING BIT
JB-PALACE TYPE BIT
JC-CROWN MOULDING BIT
JD-CROWN MOULDING BIT
JE-CROWN MOULDING BIT
JF-CROWN MOULDING BIT

K-Architectural decorative knives streamlined

KA-DOUBLE ROUND NOSE BIT
KB-SPECIAL MOULDING BIT
KC-INTEREST MOULDING BIT
KD-FISH HANDRAIL BIT
KE-HANDRAIL BIT
KF-VARIABLE-BEADING BIT
KG-CROWN MOULDING BIT
KH-HANDRAIL BIT

L-Rail line/line Knife

LA-TABLE EDGE BIT
LB-TABLE OGEE BIT
LC-TABLE CORNER BIT
LD-HANDRAIL CLASSICAL BIT
LE-TABLE CURVED ROUND BIT
LF-TRADITIONAL BIT
LG-15Degree HORSE NOSE BIT
LH-ROMAN CLASSICAL BIT
LI-TRADITIONAL BIT
LJ-TABLE EDGE BIT

M-Combination of high handrail Knife Bottle

MA-HANDRAIL BIT
MB-HANDRAIL BIT
MC-HANDRAIL BIT

N-Polymorphic classical Knife

NA-VERTICAL BIT
NB-RAISED PANEL BIT
NC-PANEL BIT
ND-15 degrees plate type knife
NE-45 Degree PANEL BIT
NF-UNDERMOUNT BOWL BIT
NG-S-TYPE BIT

O-Knife nail-like model lines

OA-FINGER GRIP BIT
OB-DOUBLE FINGER BIT
OC-A TWO SLOPES FINGERNAIL BIT
OD-SIDE FINGER NAIL TYPE BIT
OE-ARCH TYPE ROUTER BIT
OF-ARCH TYPE ROUTER BIT
OG-FINGER NAIL BIT

P-T-tenon Knife

PA-DRAWER LOCK BIT
PB-T-TYPE SLOTTING CUTTER
PC-KEYHOLE BIT
PD-T-SLOT ROUTER BIT
PE-T-TYPE BIT WITH BEARING
PF-HINGE BIT
PG-JOINT BIT
PH-MITER BIT
PI-T-SLOT ROUTER BIT
PK-Long households knife

Q-T-tenon cutter combination of class

QA-BEAD & FLUTE BITS
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QC-STYLE & RAIL ASSEMBLES
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QG-TONGUE & GROOVE BITS

R-Door Knife

RA-Tanaka knife
RB-Oblique arc knife
RC-Cascade knife
RD-Curved knife
RE-Feng cutter
RF-Qingping knife
RG-Type clever knife
RH-Thin round knife
RI-Liu knife edge
RJ-Kocho knife
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RO-15Degree HORSE NOSE BIT
RP-10Degree HORSE NOSE BIT
RQ-OPEN-END CARVING BIT
RR-FLAT BOTTOM CUTTER

T-Solid Carbide cutting knives

TCT-SOLID CARBIDE STRAIGHT BIT

U-Other series

UA-Spindle machine flat knife, four planing knives
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UC-Circular knife
UD-Speaker Knife
UE-A knife series
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