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EA-BOWL & TRAY BIT
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EE-TRIM BIT
EF-LONG BLADE ROUND NOSE BIT

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FA-CORNER ROUND BIT
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FF-BULL NOSE RADIUS BIT
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金刚石涂层刀具选用常识

发布时间:2013-08-08

  用户在选择和使用金刚石涂层刀具之前,必须了解有关金刚石涂层刀具的以下几点常识:

  (1)CVD金刚石涂层与非晶金刚石涂层的区别

  非晶金刚石(也称为类金刚石碳——译注)涂层是采用PVD工艺沉积的一种碳膜。它既具有一部分金刚石的SP3键,又具有一部分碳的

  SP2键;其成膜硬度很高,但又低于金刚石膜的硬度;其厚度也比我们通常沉积的金刚石膜要薄一些。加工石墨时,非晶金刚石涂层刀具的寿命是未涂层硬质合金刀具的2-3倍。与之相比,CVD金刚石则是采用CVD工艺沉积的纯金刚石涂层,加工石墨时的刀具寿命是硬质合金刀具的12-20倍,从而可减少换刀次数,提高加工的可靠性和精度一致性。

  (2)不能用金刚石刀具加工淬硬钢

  金刚石由碳原子构成。某些材料受热时,会从金刚石中吸出碳原子并在工件中形成碳化物。铁就是此类材料之一。用金刚石刀具加工铁族材料时,摩擦产生的热量会使金刚石中的碳原子扩散到铁中,从而造成金刚石涂层因化学磨损而提前失效。

  (3)重磨和(或)重涂层的金刚石涂层刀具质量难以保证

  由于刀具表面生成的涂层为纯金刚石,因此用金刚石磨轮对刀具进行重磨需要耗费很长时间。此外,为使金刚石生长而采用的刀具。制备工艺会改变刀具表面的化学特性,由于涂层时要求对这种化学特性进行非常精确的控制,因此刀具重新涂层的效果难以得到保证。淘宝特卖商城最好左旋肉碱哪个好保湿补水效果好的爽肤水去角质防晒霜哪个好比较哪种保湿补水效果比较好

  (4)金刚石涂层刀具的寿命各不相同

  与任何其他刀具一样,金刚石涂层刀具的寿命也各不相同,主要取决于被切削材料、选用的进给率和切削速度,以及工件的几何形状等。一般来说,加工石墨的金刚石涂层刀具的寿命是未涂层硬质合金刀具的10-20倍,在某些情况下甚至可能更长。这样,就能用一把刀具完成几乎任何加工任务,无需因刀具磨损而换刀,避免了加工中断和重新校准,从而有可能实现无人值守加工。在复合材料的加工中,也完全可能获得较长的刀具寿命。

  据报道,在加工高密度玻璃纤维、碳纤维和Gl0-FR4等难加工复合材料时,金刚石涂层刀具的寿命可高达未涂层硬质合金刀具的70倍。

  (5)金刚石涂层的剥落可以预防

  涂层剥落是金刚石涂层刀具的一个严重问题,也是一个常见问题(尤其在加工碳纤维之类材料时),会导致刀具寿命难以预测。上世纪90年代后期,界面化学特性被确定为是影响金刚石涂层粘附性能的重要因素。通过选择兼容性好的硬质合金化学特性、采用适当的预处理技术和合理的沉积反应条件,就有可能减轻或消除金刚石涂层的剥落,稳定地实现平稳的磨损模式。在显微镜下观察正常磨损的金刚石涂层刀具,可以发现,金刚石被稳定磨损直至硬质合金基体,而没有发生崩刃或剥落。



H-Classical linear decorative knives

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HB-CLASSICAL MOULDING BIT WITHOUT BEARING
HB-Bilateral double R line knife
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HH-ROMAN OGEE BIT
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HO-CLASSICAL BIT
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I-Beaded Curve Knife

IA-DOUBLE BEADING BIT
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IC-DOUBLE BEADING BIT
ID-DRAGON BALL BIT
IE-A TYPE DRAWING LINE BIT
IF-DOUBLE DRAGON BALL BIT
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J-Crown curve decoration knives

JA-EDGE MOULDING BIT
JB-PALACE TYPE BIT
JC-CROWN MOULDING BIT
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JF-CROWN MOULDING BIT

K-Architectural decorative knives streamlined

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KD-FISH HANDRAIL BIT
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KF-VARIABLE-BEADING BIT
KG-CROWN MOULDING BIT
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L-Rail line/line Knife

LA-TABLE EDGE BIT
LB-TABLE OGEE BIT
LC-TABLE CORNER BIT
LD-HANDRAIL CLASSICAL BIT
LE-TABLE CURVED ROUND BIT
LF-TRADITIONAL BIT
LG-15Degree HORSE NOSE BIT
LH-ROMAN CLASSICAL BIT
LI-TRADITIONAL BIT
LJ-TABLE EDGE BIT

M-Combination of high handrail Knife Bottle

MA-HANDRAIL BIT
MB-HANDRAIL BIT
MC-HANDRAIL BIT

N-Polymorphic classical Knife

NA-VERTICAL BIT
NB-RAISED PANEL BIT
NC-PANEL BIT
ND-15 degrees plate type knife
NE-45 Degree PANEL BIT
NF-UNDERMOUNT BOWL BIT
NG-S-TYPE BIT

O-Knife nail-like model lines

OA-FINGER GRIP BIT
OB-DOUBLE FINGER BIT
OC-A TWO SLOPES FINGERNAIL BIT
OD-SIDE FINGER NAIL TYPE BIT
OE-ARCH TYPE ROUTER BIT
OF-ARCH TYPE ROUTER BIT
OG-FINGER NAIL BIT

P-T-tenon Knife

PA-DRAWER LOCK BIT
PB-T-TYPE SLOTTING CUTTER
PC-KEYHOLE BIT
PD-T-SLOT ROUTER BIT
PE-T-TYPE BIT WITH BEARING
PF-HINGE BIT
PG-JOINT BIT
PH-MITER BIT
PI-T-SLOT ROUTER BIT
PK-Long households knife

Q-T-tenon cutter combination of class

QA-BEAD & FLUTE BITS
QB-TONGUE & GROOVE BITS
QC-STYLE & RAIL ASSEMBLES
QD-STYLE & RAIL ASSEMBLES
QE-STYLE & RAIL ASSEMBLES
QF-STYLE & RAIL ASSEMBLES
QG-TONGUE & GROOVE BITS

R-Door Knife

RA-Tanaka knife
RB-Oblique arc knife
RC-Cascade knife
RD-Curved knife
RE-Feng cutter
RF-Qingping knife
RG-Type clever knife
RH-Thin round knife
RI-Liu knife edge
RJ-Kocho knife
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RM-CLASSICAL PLUNGE BIT
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RO-15Degree HORSE NOSE BIT
RP-10Degree HORSE NOSE BIT
RQ-OPEN-END CARVING BIT
RR-FLAT BOTTOM CUTTER

T-Solid Carbide cutting knives

TCT-SOLID CARBIDE STRAIGHT BIT

U-Other series

UA-Spindle machine flat knife, four planing knives
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